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The AEI 5850 alarm system magnetic sensor



Magnetic sensor

Introduction
Circuit description
Modification to increase battery life
To make the mod
Repair of rf circuit

Introduction

    The AEI solarguard alarm system that I have had since 2003 has been reliable, not suffering any false alarms. Some things were not quite as I expected: it's sold as a 7 zone system, but one of these is permanently armed and another is the tamper zone so only 5 zones are usable for sensors. The special features of the zones apply apply only to defined zones: zone 1 is the only one that can be walk through on first entry, zone 2 is the only one the (rather loud) chime can be used on so you can't have a chime on the front door. Zone 3 is walk through after zone 1, zones 4 and 5 are left unarmed in part mode. These constraints can be worked round when you know about them.

    The instruction book (930-5850000A) was written by someone who's first language is English and it is reasonably usable though its attempt to confuse the site code with the transmitting frequency grates. There are 9 dip switches for the code but 8 and 9 are in parallel so only 256 codes can be generated.

    The reason that I have delved into this unit in such detail was that one of mine started to run down batteries much more quickly than the 8 months specified in the manual. Having found and mended the leaky capacitor it seemed worth trying  to make battery life longer. This proved possible with a simple mod, detailed below.

Circuit description

Original circuit

    Both the reed switch and the tamper switch are normally closed when the door is closed. The 40160 is a hex inverting schmitt trigger with switch points of 1/3 and 2/3 of the supply voltage. Is is permanently connected to the 12v battery. When the door opens pin 9 of the 40160 rises and fires the 2 second monostable of C6 and R11. This pulls down pin 12 and the negative or gate of R5, D4 lifts pin 4 of the 40160 and powers up the Holtek 6010 encoder.

    The 6010 reads the dip switches and transmits them serially through Q1, the rf transmitter. It continues to repeat them for the time that the 6010 is powered up by pin 4 and the TE/ (transmission enable) is low.

    If the tamper switch is operated the 6010 is powered up and transmits the switches but the zone code is now 7 indicating tamper / panic to the control unit.

    Low battery voltage is detected by ZD1, R3 and 40160 pin 1. When the voltage is low enough (6-7 volts?) pin 1 does not rise above the 2/3 supply voltage trip point and pin 2 remains high during transmission giving a low on AD8. This information is not transmitted until the door is opened.

    There are several odd bits of design here. The external connector is connected across the reed switch meaning that either one or the other can be used, a fact not obvious from the manual. With D1 not fitted the reed switch has to stay open for long enough to send the data - this is unlikely to be a problem. The C8, D8 components in the tamper channel seem to rely on the tiny saturation current through D2 to keep pin 5 low. The function of ZD2 is obscure. The use of 10 µF C6 on the TE/ pin of the 6010 to keep it low during transmit seems eccentric.

    Not obvious from the drawing is that L1 and C3 form a tuned circuit which, given a reasonable Q, will develop a voltage higher than the battery on C3. This may have led to C3 becoming leaky, the repair of which is discussed below.

    Battery life is given as 8 months. The A23 battery used has a quoted capacity of 33 or 38 mAh which agrees with the measured drain of 5.5 µA. The 5.5 µA is split between R12, R13 (10 M, 1.2µA each) and R9 (3.1 µA, so ZD2 does something). The 40106 takes no standby current and the 6010 chip has no supply. 5.5µA is wasteful of battery life: it should only be necessary to use enough current to detect the opening of the reed or tamper switches. Each operation of the door switch takes 4.5 mA for 2 seconds which is equvalent to 15 minutes of standby.

Modification to increase battery life

    If the reed and tamper switches are operated in series, only a single 1.2 µA current can detect both. If the npn Q2 inverter is replaced by a pnp transistor the current flow through R9 when the door is closed can be stopped. The circuit below does both of these things. Current drain is 1.2 µA equivalent to a battery life of 27K hours or 3 years. Opening the door will trigger a drain of 4.5 mA for 2 seconds which is now equivalent to 1 hour of standby. So a frequently used door will not have a 3 year battery life. But when a door is open the drain will be nothing at all.


Modified circuit

    Q2 is now switched off by the high on 40106 pin 2. The 100K Rmod pulls pin 10 low. There is no current out of pin 10 of the 6010 when the door in closed as there is no supply to the 6010. When the door is opened and pin 2 of the 6010 falls ZD2 is forward biased and looks like an ordinary diode.

    The only change to the operation of the unit is that the tamper switch will no longer work when the door is open.

To make the mod

Modified pcb

Remove Q2, R13.
Cut pin 5 of the resistor pack, adjacent to pin 10 of the 6010. It is just possible to get a small pair of sidecutters under the pack.

Glue a scrap of vero board to the top of the 6010
Unsolder the right hand side of the reed switch, carefully bend the lead without stressing the glass of the reed and solder it to the piece of vero board.
Fit a pnp transistor:
Transistor base to Q2 base pcb hole
Transistor collector to Q2 collector pcb hole
Transistor emitter to +ve battery terminal.

Fit a 100k resistor from the Q2 emitter hole to J3
Link a wire from the scrap of vero to the tamper switch (non 0v side) on the other side of the board.

A BC560 transistor was used but any small pnp would do.

Repair of rf circuit

    The photo shows the repair to C3. As C3 is a surface mount component there was no value on it and a short length of insulated wire with a 0v connected wound round it was substituted. The result had a reduced range, tested by setting the site code on the unit to a non valid one and watching the rx light on the control unit. This is presumably due to the tuned circuit not being adjusted well and further fiddling could have probably improved it but it was easier to swap the unit for the one near the control so the reduced range was adequate.

    The most common voltage rating of surface mount capacitors is 50v. If L1, C3 resonate with a reasonable Q (Q is also known as the circuit magnification factor) the voltage on C3 will exceed 50v. This would seem to be the likely cause of the problem given the curiosities in the rest of the circuit.

Links

http://www.easylife.com/catalog/
http://www.aeisecurity.com/SG5850-434.html

16/6/07
Text © S C Smith